Study on the Root Cause Analysis of Lower Productivity in Sewing Floor

Abstract

This project Study on the root cause analysis of lower productivity Sewing Floors. Traditionally operated garment industries face problems like low productivity, longer production lead time, high rework and rejection, poor line balancing, low flexibility of style changeover, etc. This Study addressed these problems by implementing Kaizen work standardization, just-in-time production, etc. Moreover, in this study, we analyzed the lower productivity of the sewing floor. Also, analysis reasons behind for lower productivity in lower productivity. We talked about the study, which compared productivity before and after using a Kaizen method. This is still true today, with organizations wasting millions of dollars every day due to a lack of awareness of the need to constantly enhance efficiency. We analyze how the industry can more effectively decrease lower productivity on the sewing floor. After the implementation of the kaizen method, sewing floor efficiency increased from 66% to 70%. Also, we discuss first-hour and last-hour production loss. Moreover, we show that the comparison between Unit Production System and Progressive Bundle System. Furthermore, we show Unit Production System has a higher output capacity than the Unit Production System and Progressive Bundle System